Rock Wool Sandwich Panel Line
The Rock Wool Sandwich Panel Line is an automated equipment used for producing rock wool sandwich panels. This production line integrates multiple advanced technologies to achieve efficient and continuous production processes.
The Rock Wool Sandwich Panel Line mainly consists of unwinding, laminating and cutting, processing of core materials, composite and molding, curing and cutting, quality control, and automation and control systems.
Uncoiling system: used to unfold raw steel plates in preparation for subsequent processing.
Coating and cutting system: Cover the surface of the steel plate with protective film and cut it into appropriate lengths as needed.
Core material processing system: Process core materials such as rock wool to ensure their uniform distribution and meet production requirements.
Composite and compression system: Steel plates are combined with core materials and formed into the desired sandwich panel shape through compression equipment.
Curing and cutting system: Cure the composite sandwich panel to improve its strength and stability, and then cut it as needed to obtain products that meet the size requirements.
Quality control system: Strictly monitor each link in the production process to ensure that product quality meets standards.
Automation and Control System: Achieve automated operation and remote control of Rock Wool Sandwich Panel Lines, improve production efficiency and safety.
The production process of rock wool sandwich panel mainly includes the following steps:
Raw material preparation: Mix rock wool and auxiliary materials (such as resin, crack resistance enhancer, etc.) in a certain proportion and dry them.
Rock wool molding: In specialized equipment, the mixed raw materials are heated to high temperatures to melt and form fibrous materials. Then it is sprayed out by a high-speed spinning spinneret to form rock wool. The rock wool obtained by spinning is fed into the forming machine through a conveyor belt or roller, and after compaction and heating treatment, the rock wool is interwoven with each other to form a sturdy board.
Composite and pressing: The formed rock wool board is combined with steel plate and formed into the desired sandwich panel shape through pressing equipment.
Curing treatment: Cure the composite sandwich panel to improve its strength and stability.
Cutting and trimming: Cutting and trimming the cured sandwich panel to obtain products that meet the size requirements.
Coating treatment: In order to increase the service life and appearance of rock wool board, the board is coated with fire-resistant and weather resistant coatings.
Rock wool sandwich panels are mainly used in industries such as public buildings, industrial buildings, and research buildings, such as the exterior walls of industrial parks and research office buildings. In addition, it can also be used for roofs, walls, and ceilings and partitions in steel structure factories, simple activity rooms, and air clean rooms.
Advantages:
Excellent fire resistance: Rock wool sandwich panels use high-quality raw materials and advanced production processes and formulas, which have excellent fire resistance.
Good insulation performance: Its insulation performance is stable and suitable for insulation needs under various climatic conditions.
Significant sound insulation and absorption effect: Rock wool sandwich panels have a significant reduction effect on noise transmission, suitable for places with designated flights passing through and places where indoor noise needs to be reduced.
Short installation cycle: No secondary processing is required on site, which can greatly shorten the installation cycle of the board.
Good sealing performance: Adopting assembly line production technology effectively extends the service life of the product.
With the rapid development of the construction industry and the continuous improvement of people's requirements for the performance of building materials, the market demand for rock wool sandwich panels as a high-quality insulation material is constantly increasing. Meanwhile, with the continuous advancement of production technology and the reduction of costs, the production efficiency and product quality of rock wool sandwich panels are also constantly improving. In the future, the production line of rock wool sandwich panels will be more automated, intelligent, and environmentally friendly to meet the market's demand for high-quality and high-efficiency building materials.