Phenolic Foam Core Sandwich Panel Line

The Phenolic Foam Core Sandwich Panel Line is a combination of equipment specially used for the production of phenolic foam sandwich panels. This sandwich panel is usually composed of two layers of soft surface materials, such as aluminum foil, non-woven fabric, paper, and the middle layer of phenolic foam. It has excellent fire prevention, thermal insulation, sound insulation and other properties, and is widely used in the fields of internal and external insulation of buildings, central air-conditioning air supply ducts, indoor ceiling panels and so on.

sandwich panel line

The Phenolic Foam Core Sandwich Panel Line mainly consists of the following areas:

• Raw material preparation area: including storage and proportioning equipment for raw materials such as phenolic resin, foaming agent, catalyst, etc. After precise measurement, these raw materials are sent to the mixing head for mixing.
  

• Mixed pouring area: after the phenolic foam stock solution is evenly mixed in the mixing head, it is poured on the lower surface material of the sandwich panel through the pouring machine. This step requires strict control of the mixing ratio and pouring speed to ensure the quality of the sandwich panel.
  

• Laminated foaming zone: After pouring, the sandwich panel enters the laminating machine and undergoes foaming and solidification molding between the upper and lower chain plates. In this process, it is necessary to control the foaming temperature and curing time to obtain phenolic foam sandwich panels with uniform density and stable performance.
  

• Edge trimming and cutting area: After the cured sandwich panel is trimmed on both sides, it is cut into products of a certain length by an automatic tracking cutting machine. This step ensures the dimensional accuracy and appearance quality of the sandwich panel.
  

• Packaging and transportation area: After packaging, finished sandwich panels can be transported to customers' hands. During the packaging process, attention should be paid to protecting the sandwich panel from damage.

Features of Phenolic Foam Core Sandwich Panel Line

• High degree of automation: the Phenolic Foam Core Sandwich Panel Line adopts advanced automatic control system, realizing the full automatic production from raw material proportioning, mixing pouring, laminated foaming to trimming and cutting, packaging and transportation. This greatly improves production efficiency and reduces labor costs.
  

• Stable performance: All equipment on the phenolic board production line has been carefully designed and rigorously tested to ensure the stability and reliability of the production process. At the same time, the production line is equipped with advanced testing instruments and quality control systems to conduct strict quality inspections on the finished sandwich panels.
  

• Strong flexibility: Phenolic Foam Core Sandwich Panel Line can be customized and adjusted according to customer needs. For example, parameters such as thickness, width, and length of sandwich panels can be adjusted to meet the needs of different application scenarios.

Phenolic foam sandwich panel is widely used in the construction field because of its excellent fire prevention, thermal insulation, sound insulation and other properties. Specifically, it can be used for:

• External insulation of internal and external walls of buildings: phenolic foam sandwich panels have high thermal resistance value and high thermal resistance retention rate after long-term use, effectively reducing building energy consumption and improving residential comfort.
  

• Central air conditioning air supply pipe: phenolic foam sandwich panel has good fire resistance and thermal insulation performance, which is suitable for the production of central air conditioning air supply pipe. It can effectively prevent the spread of fire while maintaining stable supply air temperature.
  

• Indoor ceiling: phenolic foam sandwich panel can also be used for the production of indoor ceiling. It has good sound insulation performance and beautiful appearance, which can improve the comfort and overall aesthetics of indoor environment.

The Phenolic Foam Core Sandwich Panel Line is an efficient, stable and flexible production line, which can meet the needs of different customers for phenolic foam sandwich panels. With the continuous development of the construction industry and the continuous improvement of people's requirements for building quality, the application prospects of phenolic foam sandwich panels will be broader.