Phenolic Foam Production Line
Phenolic Foam Production Line is an automatic production equipment specially used to produce phenolic foam insulation board. Phenolic Foam Production Line is an efficient, stable, energy-saving and environment-friendly automatic production equipment, which is of great significance to improve the production efficiency and product quality of phenolic foam insulation board.
Phenolic Foam Production Lines are usually composed of a series of interconnected equipment, including raw material premixing devices, foaming machines, pouring machines, laminating machines, trimming machines, automatic tracking cutting machines, and roller frames. These devices work together to complete the entire production process from raw material mixing to finished product cutting.
The working principle of Phenolic Foam Production Line is relatively complex, but it can be roughly summarized as the following steps:
Raw material pre mixing: Mix phenolic resin, foaming agent and other raw materials in a certain proportion evenly to prepare for the foaming process.
Foaming: The pre mixed raw materials are fed into a foaming machine and rapidly foamed and expanded through high-pressure foaming technology.
Pouring: Evenly pour the foamed phenolic foam on the bottom surface material of the sandwich board, and transport it to the laminating machine together with the upper surface material.
Laminated curing: In a laminating machine, the sandwich panel is pressurized and heated between the upper and lower chain plates to foam and cure it into shape.
Edge trimming and cutting: The cured sandwich panel is trimmed by an edge trimming machine and then cut into the desired length by an automatic tracking cutting machine.
The technical parameters of the Phenolic Foam Production Line vary depending on the equipment model and manufacturer, but usually include board thickness, standard board size, core material density, production line speed, production capacity, mixing speed, hot air working temperature, etc. These parameters directly affect the production efficiency and product quality of the production line.
Advantages of Phenolic Foam Production Line
High degree of automation: The Phenolic Foam Production Line adopts an automated control system, which realizes the full process automation production from raw material mixing to finished product cutting, greatly improving production efficiency.
Stable product quality: because the production line adopts advanced foaming technology and accurate control system, the quality of phenolic foam insulation board produced is stable and reliable.
Energy saving and environmental protection: The Phenolic Foam Production Line has fully considered the requirements of energy saving and environmental protection in its design, adopting multiple energy-saving measures and technical means to reduce energy consumption and emissions.
Strong adaptability: The production line can be flexibly adjusted according to different production needs, adapting to the production requirements of various boards.
The phenolic foam insulation board produced by the Phenolic Foam Production Line has excellent thermal insulation performance and fire resistance, so it is widely used in the fields of building exterior wall insulation, central air-conditioning air supply duct, cold storage, etc.