Phenolic Insulation Panel Production Line
The Phenolic Insulation Panel Production Line is a key equipment for producing high-performance phenolic insulation boards. With the continuous development of the building insulation industry, the production line of phenolic insulation board will usher in broader market prospects and development opportunities.
The Phenolic Insulation Panel Production Line is a production equipment that uses polymer modified mortar and continuous and uniform wall wrapping of phenolic insulation board. Among them, the polymer is a kind of closed cell rigid foam made of phenolic resin, flame retardant, smoke suppressant, curing agent, foaming agent and other additives through scientific formula.
The Phenolic Insulation Panel Production Line mainly consists of a raw material pre mixing system, a foaming molding system, a laminating curing system, a cutting and trimming system, and a curing treatment system. The production process mainly includes the following steps:
Raw material pre mixing: Phenolic resin, surfactant, foaming agent, modifier, etc. are added to the pre mixing tank according to the process requirements, and stirred to prepare a composite material (A material) that meets the requirements. Meanwhile, the curing agent is measured separately as material B.
Foaming molding: A material transported from a low-pressure reaction tank through a pump is mixed with B material at the mixing head, uniformly mixed under the action of a high-speed rotating rotor, and continuously poured onto a preheated platform covered with non-woven fabric for foaming molding.
Laminating and curing: the non-woven fabric after distribution is brought into the laminating machine by the rotation of the chain plate of the laminating machine. After the heating, foaming, curing and other processes, a phenolic foam insulation board with a certain thickness and width is formed.
Cutting and trimming: trimming and cutting the cured board into standard sized insulation boards.
Maturation treatment: The cut board is left to mature to improve its performance and stability.
Phenolic insulation board has many advantages, making it the preferred material in the field of building insulation:
Excellent fire resistance: Phenolic insulation board belongs to A1 level non combustible material, with a fire resistance limit of more than 3 hours. It will not produce toxic gases in high temperature or fire situations, and has extremely high safety.
Good insulation effect: Phenolic insulation board has a low thermal conductivity and high closed cell rate, therefore it has good insulation performance and can effectively reduce the energy consumption of buildings.
Strong weather resistance: The service life of phenolic insulation board can reach up to 30 years, with good weather resistance and durability.
Environmental protection and waste utilization: Phenolic insulation board is mainly made of cement and fly ash as raw materials, and will not burn or produce toxic gases at high temperatures. It is non radioactive and belongs to safe and environmentally friendly products. At the same time, after the building is scrapped and demolished, the material can be crushed and refilled for reuse without causing pollution to the environment.
Phenolic insulation board is widely used in building interior and exterior wall insulation, central air conditioning supply ducts, indoor ceilings and other fields due to its excellent performance. At the same time, it is widely used in places with high requirements for fire prevention and insulation, such as steel structure factories, large industrial plants, mobile rooms, and cold storage.
The Phenolic Insulation Panel Production Line has the advantages of high automation, high production efficiency, and stable product quality, and is highly favored by the market.