Sandwich Panel Machinery
Sandwich Panel Machinery is a specialized mechanical device used for producing sandwich panels (color steel composite panels).
The Sandwich Panel Machinery uses a specific process to press the color coated steel coil into shape, and then uses strong adhesive to composite it on both sides of the thicker core material, forming a new type of building material with high strength, light weight, thermal insulation, durability, and beautiful appearance. This material is widely used in industrial fields such as prefabricated houses and production workshops.
According to the different types of fillers, sandwich board machinery can be divided into two categories: foam sandwich board equipment and rock wool sandwich board equipment. These two types of equipment have different production processes, material selection, and usage scenarios, but both can produce sandwich panel products that meet specific needs.
The core structure of Sandwich Panel Machinery includes basic components such as fixed conveyor frame, guide roller, and support roller, and integrates three functional units: coating system, extrusion device, and collection module.
Glue application system: includes a glue storage tank, observation window, dust cover, and sponge application pad. The glue solution is accurately sprayed through a through-hole application tube, and the observation window design facilitates real-time monitoring of the uniformity of the glue application.
Squeezing device: Adopting a combination structure of a first buffer spring and a pressure roller, the tightness of the interlayer bonding of the composite plate is ensured through adaptive adjustment of spring pressure, and the special texture on the surface of the pressure roller enhances friction.
Collecting components: equipped with a second buffer spring and a clamping plate linkage mechanism to achieve flexible connection of the composite board after the cutting process, reducing the risk of surface scratches on the board.
In recent years, Sandwich Panel Machinery has made multiple improvements and innovations in technology, such as using high-density rubber material for the main conveyor roller to increase the friction coefficient, upgrading the material conveyor frame to 304 stainless steel material to enhance corrosion resistance, and adding buffer storage racks in the cutting area to reduce the rate of plate damage. These improvements and innovations have made the production efficiency of Sandwich Panel Machinery higher and product quality more stable.
Production requirements: The installation and operation of Sandwich Panel Machinery need to meet specific site conditions, such as adjusting the length of the factory according to product specifications (with a basic length requirement of 37 meters or more), ensuring a ground bearing capacity of 5 tons/square meter to ensure stable operation of heavy components, and reserving a 3-meter-wide maintenance channel in the operating area for equipment maintenance and upkeep.
Application features: Sandwich panel mechanical support for continuous production mode, with a daily output of up to 800-1200 square meters per device; Suitable for processing composite boards with a thickness of 50-200mm, and quick switching of product specifications can be achieved through mold replacement; Adopting a PLC control system to achieve precise digital control of parameters such as temperature, pressure, and speed.
Sandwich Panel Machinery as an important industrial production equipment, plays a crucial role in the field of new building materials. With the continuous advancement and innovation of technology, the performance of Sandwich Panel Machinery will become increasingly superior, and its application fields will become more extensive.