Rockwool Wall Panel Production Line

The Rockwool Wall Panel Production Line is an industrial production line specifically designed for producing rock wool wall panels. It mainly consists of multiple specialized equipment and processes raw materials into final rock wool wall panel products through a series of process flows.

sandwich panel line

The Rockwool Wall Panel Production Line usually consists of a feeding system, a high-temperature melting system, a centrifugal fiber forming system, a cotton felt system, a solidification forming system, a cutting mechanism, and a waste gas treatment system. These systems work together to ensure efficient and stable operation of the production line.

Production process flow

• Raw material preparation: The main raw materials for rock wool wall panels include natural rocks such as basalt, diabase, and slag. After careful selection and pretreatment, these raw materials are fed into the feeding system.
  

• High temperature melting: Raw materials enter high-temperature equipment such as cupolas and undergo high-temperature calcination to melt into liquid. During this process, it is necessary to strictly control the melting temperature and the quality of the melt.
  

• Centrifugal fibrillation: After the melt flows out of the blast furnace, it is blown into small rock wool fibers by the high-speed rotation of the centrifuge. After adding an appropriate amount of binders, dust repellents, water repellents, and other additives, these fibers form rock wool fiber felt.
  

• Cotton collection felt: Rock wool fiber felt is sorted by cotton collection equipment (such as pendulum cotton machine) to form a uniform fiber layer. During this process, the fiber layers can also be arranged in three dimensions as needed to improve the compressive strength of the product.
  

• Curing molding: The sorted fiber layer enters the curing furnace, and after heating and pressure curing, it forms a rock wool wall panel with a certain strength and thickness.
  

• Cutting and packaging: The solidified rock wool wall panels are cut into the required specifications and sizes by a cutting mechanism, and packaged and labeled for transportation and use.

FEATURES

• Intelligent control technology: Modern Rockwool Wall Panel Production Lines typically use a closed-loop control system that integrates pressure sensors and visual monitoring devices to achieve precise control of melt weight detection errors and rapid adjustment of production line speed.
  

• Efficient energy-saving technology: By optimizing production line design and adopting advanced energy-saving equipment, energy consumption is reduced and production efficiency is improved.
  

• Environmental protection measures: The production line is equipped with a waste gas treatment system, using a combination of cyclone dust removal and activated carbon adsorption process to ensure that the dust emission concentration is controlled below environmental standards. At the same time, the waste recycling device can crush the cut scraps and reuse them, reducing resource waste.

Rock wool wall panels, as a high-quality building insulation material, are widely used in fields such as exterior wall insulation, roof insulation, and indoor partitions. With the continuous improvement of national requirements for building energy efficiency and the enhancement of people's environmental awareness, the market demand for rock wool wall panels will continue to grow. Meanwhile, with the continuous advancement of technology and the reduction of costs, the Rockwool Wall Panel Production Line will become more intelligent and efficient, providing the market with more high-quality and environmentally friendly building insulation materials.

The Rockwool Wall Panel Production Line is a modern industrial production system that integrates efficiency, environmental protection, and intelligence, with broad market prospects and development potential.