Rockwool Roof Panel Production Line

The Rockwool Roof Panel Production Line is an efficient, environmentally friendly, and energy-saving industrial production line that can meet the widespread demand for rock wool roof panels in the construction industry.

sandwich panel line

The Rockwool Roof Panel Production Line is an industrial production line specifically designed for producing rock wool roof panels.

The Rockwool Roof Panel Production Line mainly consists of the following parts:

• Raw material feeding system: This system is responsible for automatically and accurately feeding rock wool raw materials (such as basalt, slag, etc.) into the melting system. This usually includes equipment such as automatic batching machines, control cabinets, and feeding machines.
  

• Melting system: The main equipment of the melting system is the blast furnace, which is responsible for melting raw materials into liquid at high temperatures. In addition, it also includes auxiliary equipment such as melting furnace level control system, dust collector, and exhaust gas combustion furnace to ensure the stability and environmental protection of the melting process.
  

• Cotton making system: The cotton making system blows melted rock wool liquid into rock wool fibers through a high-speed centrifuge. This process also requires support from equipment such as fans, cotton blowing boxes, centrifuge lubrication systems, water pumps, and cooling systems.
  

• Cotton collection and cloth cotton system: The cotton collection machine and pendulum cloth cotton machine are responsible for collecting and evenly distributing rock wool fibers to form a certain thickness of rock wool layer. The cotton collection induced draft fan and cotton collection dust collector are used to maintain a clean working environment.
  

• Board making system: On the cotton conveyor, the rock wool fiber layer is compacted by a pressure folding machine and then enters the curing furnace for solidification. After solidification, the rock wool board undergoes cooling, cutting and other processes to finally become the finished product.
  

• Cutting and packaging system: The cutting system is responsible for cutting the cured rock wool board into the required size. The packaging system is responsible for packaging the cut rock wool boards for transportation and storage.

The production process of rock wool roof panels mainly includes the following steps:

• Raw material preparation: Prepare an appropriate amount of rock wool raw materials according to production requirements and carry out pre-treatment.
  

• High temperature melting: Send the pre treated raw materials into a blast furnace for high-temperature melting to form rock wool melt.
  

• Centrifugation into fibers: Rock wool melt is sent into a high-speed centrifuge, and the melt is drawn into rock wool fibers through centrifugal force.
  

• Cotton collection and cloth cotton: Use a cotton collection machine and a pendulum cloth cotton machine to evenly distribute rock wool fibers on the conveyor belt, forming a certain thickness of rock wool layer.
  

• Curing molding: Send the rock wool layer into a curing furnace for curing treatment to form a rock wool board with certain strength and stability.
  

• Cooling and cutting: Cool the cured rock wool board and then cut it according to the required size.
  

• Packaging and transportation: Pack the cut rock wool board and prepare it for transportation to the destination.

Technical advantages

• High degree of automation: The Rockwool Roof Panel Production Line adopts advanced automation control system, realizing fully automated production from raw material feeding to finished product packaging. This greatly improves production efficiency and reduces labor costs.
  

• Stable product quality: Through precise control and advanced production processes, the Rockwool Roof Panel Production Line can produce rock wool roof panels with stable quality. These products have excellent fire resistance, insulation, thermal insulation, and sound absorption properties.
  

• Environmental protection and energy conservation: The production line is equipped with environmental protection equipment such as dust collectors and exhaust gas combustion furnaces, ensuring the environmental friendliness of the production process. Meanwhile, by adopting energy-saving measures such as closed-loop heat recovery systems, energy consumption has been reduced.

Rock wool roof panels are widely used in the construction industry, especially in places that require fire prevention, insulation, and thermal insulation performance. Such as roof insulation system, curtain wall insulation system, and parts that require fire partitions. Rock wool roof panels provide reliable guarantees for buildings with their excellent performance.