Operation Process of Rock Wool Board Machine

The operation process of rock wool board machine is a complex and delicate process, which requires operators to strictly follow the operating procedures to ensure safe and efficient production. At the same time, regular equipment maintenance and upkeep are also important links in ensuring production quality and efficiency.

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Preparation stage

• Wear protective equipment: Operators must wear labor protection equipment that meets national standards, including work clothes, safety helmets, protective goggles, dust masks, earplugs, etc., as well as appropriate cut resistant gloves and non slip shoes to ensure personal safety.
  

• Equipment inspection: Before production, a comprehensive inspection of the production equipment should be conducted to ensure that it is in good condition and that safety devices are complete and effective, such as emergency stop buttons and protective devices. At the same time, electrical equipment must comply with safety voltage standards and have good grounding.

Raw material preparation

• Check raw materials: Check the quality of rock wool board raw materials to ensure compliance with production requirements.
  

• Prepare bonding mortar: Pour the bonding mortar into the storage tank and prepare it for subsequent mixing and compounding processes.

Mixing and compounding

• Mortar mixing: Start the dry powder mixing system and mix the crack resistant mortar and water evenly in a certain proportion. After completion, flow the mortar towards the mortar storage tank, and then place the materials separately into the bottom composite material groove and the top composite material groove from the mortar storage tank.
  

• Laying plastic film and mesh cloth: Lay the plastic film and mesh cloth in sequence below the bottom mortar composite material trough.
  

• Composite rock wool strips: Arrange the rock wool strips above the mortar, compact and press them onto the mortar composite material trough, and then compact them with a secondary roller to ensure a tight bond between the rock wool strips and the mortar.

Forming and cutting

• Compression molding: The composite rock wool board is pressed into long strips or other desired shapes using compression equipment.
  

• Cutting and forming: Start the vertical and horizontal cutting saw discs to automatically cut the pressed rock wool board, and measure the size automatically according to the system settings, achieving semi-automatic operation.

Subsequent processing and quality inspection

• Air drying treatment: Transport the cut rock wool board to the drying workshop for air drying treatment to ensure that it reaches the required strength and stability.
  

• Quality inspection: Conduct quality inspection on the air dried rock wool board, including dimensions, appearance, strength, etc., to ensure that the product meets quality standards.

Safety precautions

• Prohibited illegal operations: It is strictly prohibited to adjust or repair equipment during the production process. If necessary, the machine should be stopped and a warning sign should be hung. At the same time, it is strictly prohibited to add or remove materials while the equipment is running.
  

• Maintain cleanliness and ventilation: The operating area should be kept clean and well ventilated to avoid dust and water accumulation. Clear safety warning signs should be set up in the work area.
  

• Emergency response: Operators should be familiar with emergency plans and be able to quickly take appropriate measures in case of an emergency.