Rock Wool Panel Line

The Rock Wool Panel Line is a complete system for producing rock wool boards, mainly used to process raw materials such as basalt into building insulation materials.

sandwich panel line

The production process of rock wool board mainly includes the following steps:

• Raw material ingredients: Put basalt, slag, dolomite, coke and other raw materials into a high melting furnace to prepare for melting treatment.
  

• High temperature melting: Melting raw materials at high temperatures to change their physical structure and create the structural foundation for rock wool boards.
  

• Centrifugal fibrosis: After high-temperature melting, the raw material becomes soft, and a high-speed centrifuge is used to process it, gradually forming filamentous substances from the melted slag and bonding them together to obtain inorganic cotton.
  

• Pendulum method for cotton laying: Use the pendulum method to evenly distribute cotton, and repeatedly increase the pressure on the inorganic cotton to continuously increase its hardness and density.
  

• Adhesive curing: Adding adhesive to inorganic cotton to make its shape more fixed and possess certain product properties.
  

• Cutting and shaping: Cutting the made rock wool material into rock wool boards of different specifications and sizes.
  

• Packaging and shipment: Use a fully automatic coding machine and branded packaging bags to package the rock wool board and wait for shipment.

The main equipment of the Rock Wool Panel Line includes:

• Raw material processing equipment: such as automatic batching machines, control cabinets, feeding machines, etc., used for batching and feeding raw materials.
  

• Melting equipment: including furnace frame, cupola, melting furnace level control system, etc., used for high-temperature melting treatment of raw materials.
  

• Cotton making equipment: such as high-speed centrifuges, fans, etc., used to fiberize melted raw materials.
  

• Cotton collection and cloth equipment: cotton collection machines, pendulum cloth machines, etc., used for collecting and evenly distributing fibers.
  

• Curing and cutting equipment: curing furnace, cooling device, cutting machine, etc., used for curing and cutting rock wool board.
  

• Auxiliary equipment: such as glue making equipment, waste edge recycling system, fully automatic coding machine, packaging machine, etc., used for auxiliary operations and finished product packaging on the production line.

Technical features and advantages

• Efficient and intelligent: The modern Rock Wool Panel Line integrates intelligent control technology for the feeding system, using dual path feeding and multiple mixing processes to ensure the stability of raw materials. At the same time, a closed-loop control system is constructed by integrating pressure sensors and visual monitoring devices to achieve automatic adjustment and efficient operation of the production line.
  

• Environmental protection and energy conservation: The Rock Wool Panel Line is equipped with a waste gas treatment system and a waste recycling device, using a combination of cyclone dust removal and activated carbon adsorption process to treat waste gas, and the dust emission concentration is controlled at a low level. The waste recycling device can crush the cut scraps and reuse them, reducing resource waste.
  

• High quality product: By adopting vertical wire structure technology and advanced cutting technology, the production line can produce high-quality rock wool board products with high compressive strength, fine fiber length, and less slag balls.

Rock wool board, as an excellent insulation, thermal insulation, and fireproof material, has a wide range of application prospects in the field of construction. The efficient, intelligent, and environmentally friendly characteristics of the Rock Wool Panel Line enable it to meet the demand for high-quality insulation materials in modern buildings and contribute to the sustainable development of the construction industry.

The Rock Wool Panel Line is a set of building material manufacturing equipment that integrates high efficiency, intelligence, and environmental protection. Its production process is advanced, the equipment composition is complete, the technical characteristics are outstanding, and it has a wide range of applications.