Glass Wool Sandwich Panel Machine

The glass wool sandwich panel machine is an automated equipment system used for continuous production of glass wool composite panels. It combines glass wool core material with metal panels (usually color steel plates or stainless steel plates) through automated processes. The glass wool sandwich panel production line represents a highly automated level in the field of modern building materials manufacturing, capable of efficiently and accurately producing building panels with excellent insulation and sound insulation performance.

sandwich panel machine

The core advantages of glass wool sandwich panel production machines are:

• Efficient production: continuous production line design, achieving 24-hour uninterrupted production
  

• Precise control: fully automated temperature control, pressing, and cutting system
  

• Environmental protection and energy conservation: high waste recycling and utilization rate in the production process
  

• Product diversity: can produce sandwich panels with different thicknesses, specifications, and surface treatments

The main components of the glass wool sandwich panel line

• Open book system
  The unwinding system is the starting part of the production line, responsible for the automatic unfolding and leveling of metal panels. Modern unwinding machines adopt hydraulic tensioning technology and are equipped with automatic centering devices to ensure smooth unfolding of metal coils and avoid surface scratches. High end equipment is also equipped with weld seam detection and automatic splicing functions, achieving seamless connection between different coil materials.

• Preprocessing system
  This system performs cleaning and surface treatment on metal panels, including:
  Cleaning unit: Remove surface oil stains and impurities
  Passivation treatment: improve the corrosion resistance of the panel
  Primer coating: Enhance adhesive strength (some models are equipped with it)

• Forming system
  The forming system processes flat metal into the desired shape through multiple rolling processes:
  Upper plate forming machine: Pressing metal plates into wave shaped, trapezoidal and other design shapes
  Lower panel forming machine: synchronously completes the formation of the lower panel
  Servo drive technology: Ensure molding accuracy reaches ± 0.1mm

• Glass wool processing system
  This is the core part of the production line, including:
  Automatic cotton laying machine: precise control of the laying thickness and density of glass wool
  Cotton layer preheating device: optimizing bonding effect
  Online density detector: real-time monitoring of cotton core quality

• composite system
  Adopting advanced hot pressing composite technology:
  Double belt press: synchronous pressure up and down, pressure can reach 5-15 tons
  Temperature zone control: independent temperature control for different zones (adjustable from 80-200 ℃)
  Rapid curing technology: Some models use UV curing or high-frequency heating

• Cutting system
  Features of fully automatic CNC cutting unit:
  Flying saw cutting: uninterrupted cutting during the production process
  Laser positioning: cutting accuracy up to ± 0.5mm
  Multi specification programming: capable of storing hundreds of cutting solutions

• Stacking and packaging system
  Automated stacking robot cooperation:
  Visual recognition positioning: Ensure neat stacking
  Automatic film packaging: dustproof and moisture-proof treatment

Glass wool sandwich panels are widely used in:

• Industrial plants and warehouses
  

• Cold chain logistics facilities
  

• Cleanroom and Laboratory
  

• Modular architecture
  

• Ship cabin

Factors to consider when choosing a glass wool sandwich panel manufacturing machine:

• Capacity demand and product specifications
  

• Equipment energy consumption and environmental indicators
  

• Progressiveness of control system
  

• Manufacturer's after-sales service capability
  

• Equipment expansion and upgrade space

Maintenance points for glass wool sandwich panel manufacturing plant:

• Regularly lubricate transmission components
  

• Clean the dust accumulation in the heating system
  

• Calibrate sensor accuracy
  

• Backup process parameters
  

• Continuous training for operators

The glass wool sandwich panel manufacturing line as the core equipment of modern building material manufacturing, has continuously improved its technological content and automation level, providing efficient and energy-saving panel production solutions for the construction industry, and is an important equipment for promoting the industrial development of the construction industry.