Rock Wool Panel Production Line

The Rock Wool Panel Production Line is a complete system for producing rock wool boards, which can convert natural ores into building insulation materials with specific properties through a series of process treatments.

The main raw materials of Rock Wool Panel Production Line include mineral fiber cotton such as basalt, slag and dolomite, which melt at high temperature and form the basic structure of rock wool.

Technological Process of Production

• Raw material batching: raw materials such as basalt and slag are put into a high furnace according to a certain proportion.
  

• High-temperature melting: the raw materials are melted at high temperature to change their physical structure and prepare for building the structural foundation of rock wool board.
  

• Centrifugal fibrosis: molten raw materials are thrown into fibers under the action of high-speed centrifuges to form inorganic cotton.
  

• Pendulum cotton laying: use pendulum method to spread inorganic cotton evenly to increase its hardness and density.
  

• Bonding and curing: binder is added to inorganic cotton to make its shape more fixed and its performance more stable.
  

• Cutting and molding: cutting the made rock wool material into rock wool boards with different specifications and sizes.
  

• Packaging and shipment: use automatic code machine and brand packaging bag to package the rock wool board and wait for shipment.

Composition of Main Equipment

• Raw material feeding system: including automatic dosing machine, control cabinet, feeder, etc., used to automatically and accurately feed raw materials into the furnace.
  

• Melting system: including cupola, melting charge level control system, dust collector, etc., which is used to melt raw materials at high temperature and treat the generated waste gas.
  

• Cotton making system: including high-speed centrifuge, fan, cotton blowing bellows, etc., used to throw molten raw materials into fibers.
  

• Cotton collecting and distributing system: including cotton collecting machine, pendulum cotton distributing machine, etc., which is used to collect and spread inorganic cotton evenly.
  

• Curing molding system: including curing furnace, discount preloading machine, etc., used to shape inorganic cotton and increase its strength.
  

• Cutting system: including longitudinal cutting machine, transverse cutting machine, etc., used to cut the shaped rock wool material into different specifications of rock wool boards.
  

• Scrap recycling system: including pulverizer, scrap recycling fan, etc., which is used to recycle the scrap generated in the cutting process and realize the reuse of resources.

Technical Superiority

• Vertical wire structure technology: the vertical wire pendulum cotton distributor swings back and forth above the inclined conveying mechanism, so that the rock wool fibers are vertically arranged, which significantly improves the compressive strength of the products.
  

• Intelligent control technology: integrate pressure sensor and visual monitoring device to build a closed-loop control system, which realizes the advantages of small detection error of melt weight and short response time of production line speed adjustment.
  

• Environmental protection measures: the combined process of cyclone dust removal and activated carbon adsorption is adopted to treat waste gas, and the dust emission concentration is controlled at a low level; The waste recycling device can crush the cut scraps and reuse them.

Rock wool board has good thermal insulation, fire prevention and other properties, and is widely used in thermal insulation projects in buildings, industrial equipment, ships and other fields. Especially in some complex environments that require high thermal insulation performance, the application of rock wool board has obvious advantages.

Rock Wool Panel Production Line is an efficient, environmentally friendly and automatic production line, which can transform natural ore into building insulation materials with specific properties. With the continuous progress of technology and market development, the application prospect of Rock Wool Panel Production Line will be broader.