Polyurethane Composite Panel Production Line
The Polyurethane Composite Panel Production Line is an industrial system that realizes the composite processing of color steel panels and polyurethane foam through automatic equipment.
The Polyurethane Composite Panel Production Line adopts the six component online automatic operation mixing pouring technology, pouring the mixed polyurethane rigid foam into the middle of the double-layer color steel plate, and cutting and stacking are completed after foaming. The process mainly includes color steel plate forming, polyurethane casting, foam curing, automatic cutting, and finished product stacking.
The Polyurethane Composite Panel Production Line is equipped with integrated mechanical, electrical, and hydraulic technologies, including core equipment such as fully automatic uncoiler, molding machine, preheating non powered roller conveyor, foaming machine, mobile fabric machine, upper uncoiler platform, molding machine, and double track machine. The main functions of these devices are as follows:
Uncoiler: equipped with manual centering and tension control function, used for uncoiling color steel plates.
Preheating non powered roller conveyor: used for heating and conveying materials, ensuring that the materials reach the appropriate temperature before foaming.
Foaming machine: Mix and spray resin and curing agent in proportion to form rigid polyurethane foam.
Mobile fabric machine: used for evenly arranging core materials to ensure the uniformity of the core structure of the board.
Upper uncoiler platform: used to support the upper uncoiler and ensure the smooth transportation of color steel plates.
Compression molding machine: Shape processing of metal coils to meet the requirements of different plate shapes.
Double track machine: used for online foaming, shaping, and adjusting the thickness of the board, ensuring the flatness and thickness consistency of the board.
The technical parameters of the Polyurethane Composite Panel Production Line vary depending on the equipment model and configuration, but usually include key indicators such as board width, board thickness, board density, and production speed. In terms of production capacity, a typical Polyurethane Composite Panel Production Line can reach hundreds to thousands of square meters per day, depending on factors such as board thickness, equipment configuration, and production efficiency.
Set up three-level quality inspection nodes on the production line to ensure product quality. These nodes include raw material entry inspection, process inspection, and finished product testing. The raw material entry inspection mainly tests the thickness tolerance and coating adhesion of the color steel plate; During the process inspection, the foam density deviation value is detected every hour; Finished product testing is conducted according to relevant standards for thermal conductivity and compressive strength testing. These quality control measures help ensure that the produced polyurethane composite panels comply with relevant standards and customer requirements.
The Polyurethane Composite Panel Production Line produces boards with excellent thermal insulation performance, which are widely used in civil and steel structure construction fields such as interior wall decorative panels, cold storage panels, exterior wall decorative hanging panels, ceilings, roof insulation panels, and wall insulation panels. In addition, polyurethane composite panels also have excellent properties such as fire resistance and corrosion resistance, and are suitable for insulation needs of pipelines in petroleum, chemical, heating, and municipal industries.
The advantages of the Polyurethane Composite Panel Production Line are mainly reflected in high automation, high production efficiency, stable product quality, and strong scalability. By adopting advanced automation control systems and integrated equipment configurations, the production line can achieve efficient and stable production operations, reduce production costs, and improve market competitiveness. At the same time, the production line also has strong scalability, and can add unit equipment such as drying boards, palletizing, and packaging according to customer needs to meet the production needs of different specifications and types of boards.